100 Ton MAGNUM MSSG 100A Straight Side GIB Guided Hydraulic Press

INCLUDED FEATURES
• Structural Designs undergo rigorous analysis through Finite Element Analysis design testing
• Robust Straight Side Frame Design eliminates the frame deflection common with C-frame presses.
• 8 Point Self Lubricated Adjustable GIB Guided Tool Plate with resistance to moderate off-center loading.
• Machine entirely designed and built in the USA including all frame steel, hydraulics and controls.
• T-Slots running front to back on bolster and slide plate on 8” centers sized for 3/4” bolts.
• Allen Bradley CompactLogix PLC with 7” HMI based controls
• LVDT Programmable RAM Position Control and Digital Pressure readout. The stroke proximity switches are replaced with a linear transducer for ram positional control. Operator can set, store and recall retract position, work position and bottom stop position. Up to 250 setup recipes can be stored or recalled.
• Pressure transducer allows system pressure readout at HMI.
• Programmable Pressure Control allows pressure to be set at HMI and saved with setups
• Programmable Speed Control allows pressing speed to be adjusted downward as a percentage of maximum pressing speed and speed to be saved with setup recipes.
• Press mounted operator press controls.
• Thermostatically Controlled Air to Oil Cooling System with separate dedicated hydraulic cooling pump and filtration
• Safety Block receptacles interlocked into control system.
• Single Point Power Connection
• 2-Hand Anti-Tie-Down Start Buttons
• CAT 4 Safety Start Relay
• NEMA 12 enclosures
• NFPA-79 / UL 508A Compliant Electrical Controls
• High Temp/Low Level Warning Gauge
• Magnetic Starter/ Electronic Overload
• Lockable Disconnect
• Press mounted controls.
• Primary power flow for press functions is handled by a CAT 4 two-hand anti-tie down safety relay. This specialty relay checks complementary inputs from each cycle initiator to insure the operators hands are out of the work area.
• Top Stop Over-Run allows press to bypass top stop RAM setting in setup modes
• Pressure and Distance Reversal Mode allows operator to select between pressure or position reversal
• All wiring is terminated to spring cage style terminals. These terminals provide reliable vibration resistant connections. Wiring on the panel is routed through wire troughs with removable covers.
• All PLC I/O points are also terminated to the terminals. Systems include multiple guard terminals already
• installed. Inputs and outputs have all necessary connections (power for proximity switches and grounds and neutrals for coils) on a single terminal, no searching for support wiring for devices.
• All valve coils use DIN 43650 connections with power indicator lighting and electrical EMF surge suppression.
• A simple and easily serviceable floor mounted press hydraulic system powers the press
• 3000 PSI Rated NFPA Tie Rod Cylinder with ME5 mount heavy front flange and oversized piston rod.
• The heart of the hydraulic system features an efficient steel manifold designed to consolidate valving, reduce plumbing, eliminate leaks, minimize pressure drop and provide maximum service life.
• Efficient Screw In Cartridge Valves (SICV) solenoid valves have extremely low leakage, low pressure drops, low cost low current operation and simple maintenance. Piloted DIN logic elements outperform large piloted spool valves in leakage, flow and response time. Valve shift times are 30% of comparable piloted spool valves resulting in increased press cycle speeds.
• Manifold System offers redundant safety feature which requires 3 solenoids to be energized before there
• can be any movement of the RAM in extend or retract. Failure of any single component will result in no hazardous motion of press RAM.
• Electro-Hydraulic Decompression with FAST ACTING 3 stage decompression offering resistance to
• damaging decompression pressure spikes that is far superior to hydraulic or mechanical decompression used in other presses.
• All final pressure connections use Flat Face O-Ring Hydraulic Connections to provide the most leak resistant hydraulic system. No metal to metal pressure connections and no pipe thread are used.
• 18 month parts warranty against defects in workmanship

AVAILABLE OPTION ITEMS
• Banner Zero Force Opto Touch Palm Buttons with Finger Guards
• Single Stroke Automatic Circuit menu selection allows press to be cycled one
complete cycle without holding the palm buttons. Requires guarding or machine in
guarded manufacturing cell.
• Pedestal mounted operator press controls with adjustable tether cable for remote
operator control.
• LCG1 Full perimeter guarding. Front mounted light curtain guarding includes emitter, detector, mounting hardware and installation. Fixed guarding on both sides (if windows in press sides) and rear using wire mesh
• Press hydraulic system mounted overhead or attached to base of press at customer
desired location.
• Custom programming available to accommodate specific customer control cycles.
• Standard Bolster and Slide comes plain. Custom Machining Available